Biomechanical Testing

Biomechanical testing showed that the U-shaped plate with locking screws maintained better fixation after 50,000 breathing cycles [1].

Biomechanical Testing Diagram

Study Design:

Twenty fresh frozen human cadaver ribs were first tested for intact stiffness (force/deformation). A fracture was created in the middle of each rib and was reconstructed with either the U-plate (4.6 cm length) with four screws or an anterior locking plate (9.5 cm length) with six screws. The reconstructed ribs were cycled 50,000 times with a load of ± 2N at 1 Hz in a simulation of the repetitive loading of deep breathing (Figure 1). The stiffness of the construct was measured throughout the test.

Results:

After 50,000 cycles the U-plated ribs lost a mean 2% of stiffness, while the anterior-plated ribs lost a mean 10% of stiffness (p=0.001, Figure 2).

Conclusions:

The U-plate construct retained more stiffness after repetitive loading than a standard anterior plating system with twice as much length. A loss of stiffness correlates with motion at the screw/bone interface, which ultimately leads to loss of fixation. If durable fixation can be achieved with a shorter plate, minimally invasive repair may be facilitated.

  1. Ellis T, Gillard J, Sales JR, Liu Q, Chen J, Ham B, Mayberry J. Biomechanical testing of a novel, minimally invasive rib fracture plating system (Surgical Forum). Journal of the American College of Surgeons 2005:201(3,suppl);S50.